• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Abstract Electric welding sleeve having a cylindrical sleeve body for the welding of pipes made of thermoplastic material or other weldable plastics, containing at least two heating zones having respectively a plurality of electrically conductive windings and contacts for the supply of the electric current, wherein at least one longitudinally running groove is arranged along the outer surface of the cylindrical sleeve body. Figure 4 4-- -- , N27 2 <--------------,~ s t4 --------- Fi.A Fig. 2
    公开号:AU2013205743A1
    申请号:U2013205743
    申请日:2013-05-07
    公开日:2014-01-09
    发明作者:Bastian Lübke；Kresimir Pesic；Dirk Petry；Jürgen RÖSCH
    申请人:Georg Fischer Wavin AG；
    IPC主号:B29C65-34
    专利说明:
    Grooved electric welding sleeve The invention relates to an electric welding sleeve having a cylindrical sleeve body for the welding of 5 pipes made of thermoplastic material or other weldable Plastics, containing at least two heating zones having respectively a plurality of electrically conductive windings and contacts for the supply of the electric current. 10 Mainly in recent years, for weight and corrosion reasons, pipelines made of thermoplastic materials have been increasingly used in pipeline construction, more specifically for the construction of pipeline networks 15 for gas and water supplies, as well as for the conveyance of air, waste water, or else chemicals. The pipelines used are generally made of pressure-resistant plastic. For reasons of quality and efficiency, electric welding sleeves are often used to connect such 20 pipelines. The greater the pipe diameter of the pipelines to be connected, the more effort is required to connect the individual pipeline components. Since! in the case of large pipe cross sections, the gap between pipeline and electric welding sleeve is 25 relatively large, the preconditions for optimal welding are not given. In the case of narrow production tolerances, in which a small gap formation between pipe outer diameter and sleeve inner diameter is achieved, the problem of introducing the pipe into the electric 30 welding sleeve exists. The greater is the diameter of the pipeline, the more are the pipes inclined to ovality and are hence unable to be introduced into the sleeve. Apart from the gap and the ovality of the pipes, there is the further problem of cavitation in 35 the welding zone. In the welding of electric welding sleeves, more specifically in the case of large diameters, bubbles arise in the welding zone following cooling, which bubbles can in some circumstances adversely affect the strength of the weld joint.
    - 2 Bubbles are formed by the volume shrinkage of the melt during hardening of the plastic, or else by the irregular expansion of the melt, in that boundary points first connect to the pipe to be welded and the 5 trapped air therebetween hence no longer has a chance to escape. Electric welding sleeves which try to eliminate the problem of cavitation by applying a high pressure to 10 the weld are known from the prior art. EP 0 222 287 Bl discloses a welding sleeve having an armouring which is preferably made of metal and hence possesses a lower coefficient of thermal expansion than 15 the plastics sleeve body. As a result of the lesser expansion of the armouring, a pressure is generated, which pressure allows a good weld. A drawback with this is that, at low ambient 20 temperatures, the armouring ring, due to the low expansion coefficient, contracts less than the plastics sleeve body. The armouring ring hence detaches from the sleeve body and loses the armouring function, whereby no additional welding pressure is built up. 25 EP 0 555 684 Al discloses a welding sleeve which has a reinforcing ring disposed on the outer periphery of the sleeve body. The peripheral stresses triggered by the reinforcing ring generate the pressure which acts 30 radially on the sleeve body and which is necessary for a good weld. During the sleeve cooling operation following the welding, the reinforcing ring also continues to apply pressure to the sleeve body. 35 A drawback with this invention, and with that which has previously been mentioned, is the complex production method, as well as the high costs. Moreover, it can - 3 happen that, as a result of the applied pressure, the distances apart of the windings shift uncontrollably in the axial direction and can lead to exit of the wire. 5 E-P 2 132 024 Bl discloses compensating elements which, by virtue of their conical structural form, are intended to compensate the gap between pipe and sleeve. The compensating elements, starting from the end faces, have slots, which lend flexibility to the compensating 10 element. A drawback with this is that for such a connection two compensating elements, having respectively two welding zones and a sleeve which applies pressure to the weld, 15 are required. Particularly in the case of large diameters, high material costs, as well as high assembly costs, are incurred. The object of the invention is to propose an electric 20 welding sleeve which, by virtue of high flexibility of the sleeve body, avoids cavitation by reducing the ring stiffness to a minimum. This object is achieved according to the invention by 25 the arrangement of a groove along the outer surface of the cylindrical sleeve body. The effect of the groove is that the ring stiffness of the sleeve body is weakened. Therefore the sleeve body 30 expands during the welding process more than the previous sleeve bodies known from the prior art. Accordingly, however, it also contracts again more during the cooling operation. The sleeve body contracts so strongly that after the welding, at least in the 35 region of the welding zone, it has a smaller outer diameter than prior to installation.
    -4 As a result of the inventive electric welding sleeve, the welding operation is a physically different process in comparison to the welding operation with electric welding sleeves which are known from the prior art. In 5 known welding operations, it is attempted by increasing the pressure upon the sleeve body, generally through the use of armourings, to eliminate the cavitation during the cooling operation, or to compress the volume shrinkage of the plastic which hardens from the melt, 10 and the bubbles which are formed thereby. By contrast, with the inventive electric welding sleeve, the formation of bubbles during the cooling operation is avoided by the high flexibility of the 15 sleeve. The sleeve body expands during the welding, but, as already previously mentioned, also accordingly contracts again. Since the volume shrinkage of the plastic, by virtue of the accompanying movement of the sleeve, does not give rise to any bubbles, no high 20 pressure is required to eliminate or substantially reduce the cavitation. Moreover, the inventive electric welding sleeve, by virtue of its flexibility, offers the advantage that it 25 can be slipped without difficulty over oval pipe cross sections, since it can be pressed into the appropriate shape in the course of assembly. This, in turn, has the advantage that the gap is small, since the sleeve inner diameter does not have to be much larger than the pipe 30 outer diameter. As a result of the sleeve being pressed into shape, the insertion of an oval pipe is easily possible. By contrast, in the case of a rigid sleeve, the inner diameter must be suitably large to allow the insertion of an oval pipe, whereby a large gap between 35 pipe outer diameter and sleeve inner diameter is formed, which is not an ideal precondition for a good weld. Hitherto, there has been a tendency to assume -5 that the sleeve body would be weakened by the grooving and thus would not achieve the necessary resistance to internal pressure. Since, however, the pipes which are to be joined together are welded in place, they take 5 care of the force absorption in the peripheral direction. In the longitudinal direction, the weakening of the sleeve plays only a subordinate role and can be compensated, if necessary, by a slight increase in wall thickness. A groove can be introduced by mechanical 10 remachining of the sleeve body, for instance by milling. The groove or grooves can also however be provided in the sleeve body already during the injection moulding process or extrusion process, through the use of appropriate moulds of the sleeve 15 body which have a negative of a groove or grooves. It is advantageous if the sleeve body has a plurality of grooves. The number of grooves on a sleeve body can be between four and 72. The number of grooves is 20 dependent on the size of the sleeve body. That is to say that the diameter plays a part in determining the number of grooves which are disposed on the periphery, as does the wall thickness of the sleeve body. Preferably, the sleeves have 16 or 32 grooves, 25 according to the size of the diameter. The longitudinally running grooves are preferably distributed evenly along the periphery, whereby a uniform expansion, as well as a subsequently uniform 30 contraction, is obtained. A groove extends preferably over the entire length of the sleeve body. Alternatively thereto, a groove can extend over a specific portion of the length of the 35 sleeve body. Starting from an end face, the groove extends in the direction of the middle of the sleeve body. The length of the portion over which the groove extends is dependent on the size of the electric welding sleeve or of the sleeve body. Preferably, the portion of the groove extends beyond the middle of the nearer heating zone. 5 A further embodiment of the invention consists in the grooves extending beyond the middle of the sleeve body, yet not protruding over the complete length of the sleeve body. 10 Preferably, the grooves which extend from the end face over a portion of the length of the sleeve body terminate in a radius. It has proved advantageous for grooves which extend 15 over a certain portion to run from both end faces in the direction of the middle of the sleeve body. Grooves which extend from the two end faces in the direction of the middle are preferably in mutual 20 alignment or the portions are situated on their extension. Alternatively thereto, the option exists that the portions of the grooves which extend from both end 25 faces in the direction of the centre of the sleeve and in some circumstances pass beyond the middle are not in mutual alignment- That is to say that they run in mutually offset arrangement on the periphery. 30 It has been shown that it is advantageous if a groove has a denth which lies within the range of 50-90% of the wall thickness. The depth of a groove is dependent, however, on the size of the electric welding sleeve, as well as the wall thickness. The groove should not 35 exceed the depth of 95% of the wall thickness, since the sleeve body would otherwise become too weak. Different strength levels of sleeve bodies can easily be realized by producing a different depth of the grooves on the respective sleeve body. The option exists of arranging around the electric 5 welding sleeve an armouring ring which optimizes the strength of the sleeve, wherein the ring can be formed from at least two shell parts which are to be connected to each other, which shell parts are mutually clamped together or clamped to each in order to produce 10 additional strength. Illustrative embodiments of the invention are described with reference to the figures, though the invention is not just limited to the illustrative embodiments, 15 wherein: Fig. I shows a longitudinal section through an inventive electric welding sleeve in which the grooves extend over the entire 20 length of the sleeve body, Fig. 2 shows a perspective view of an inventive electric welding sleeve in which the grooves extend over the entire length of the sleeve body, 25 Fig. 3 shows a longitudinal section through an inventive electric welding sleeve in which the grooves extend over a specific portion from the end faces in the direction of the middle of the sleeve 30 body, Fig. 4 shows a perspective view of an inventive electric welding sleeve in which the grooves extend in alignment over a specific portion from the end faces in 35 the direction of the middle of the sleeve body, Fig. 5 shows a perspective view of an inventive electric welding sleeve in which the grooves extend in non-alignment over a specific portion from the end faces in 5 the direction of the middle of the sleeve body, Fig - shows a longitudinal section of an inventive electric welding sleeve having a reinforcing ring, and 10 Fig. 7 shows a longitudinal section of an inventive electric welding sleeve in which the grooves were jointly introduced during the injection moulding process. 15 Fig. 1 shows an electric welding sleeve I for the connection of plastics pipelines. The sleeve body 2 is produced from weldable plastic, preferably from a thermoplastic material. The electric welding sleeve 1 20 has at least two heating zones 3, which are connected by contacts 6 to the electric current in order to heat the heating zones 3 for the welding of -the pipes to the electric welding sleeve 1. 25 The electric welding sleeve 1 depicted in Fig, 1 has grooves 4, which extend over the complete length L of the sleeve body 2. As a result of the grooves 4, the ring stiffness of the electric welding sleeve 1 is deliberately weakened, whereby the sleeve 1, during the 30 welding, expands with the volume of the plastic to be welded. During the cooling of the weld, the volume oF the plastic of the weld seam diminishes. By virtue of the flexibility of the sleeve body 2, as a result of the incorporated grooves 4, the size or the diameter of 35 the sleeve body 2 likewise diminishes. The formation of bubbles can thereby be avoided, since no cavities can be formed as a result of volume shrinkage, as is known in the case of electric welding sleeves from the prior art. In the present invention, the sleeve body 2 contracts during the cooling just as it has previously expanded during the warming. As a result of the volume 5 shrinkage, the sleeve body 2 contracts to a diameter d, D which is generally smaller than that of the electric welding sleeve I which is yet to be installed or welded in place. In this case the width of the groove 4 reduces. 10 The number of grooves 4 which are distributed over the periphery of the sleeve body 2 is dependent on the size of the sleeve 1, that is to say on the inner and outer diameter d, D and the wall thickness e. Preferably, the 15 number of grooves 4 which are distributed on the periphery lies between four and 72. It has been shown that electric welding sleeves 1 having a number of grooves 4 between 16 and 32 are most suitable. 20 The depth t of the grooves 4 is likewise dependent on the size or the diameters d, D in dependence on the wall thickness e of the electric welding sleeve L. Preferably, the depth t lies within the range of 50-90% of the wall thickness e. However the groove 4 should 25 not exceed the depth of 95% of the wall thickness e. Fig. 2 shows an inventive electric welding sleeve 1 which has eight grooves 4 over the complete length L of the sleeve body 2. Preferably, the grooves 4 are arranged regularly along the periphery. By virtue of 30 the regular arrangement, a uniform expansion and a uniform contraction of the sleeve body are ensured. Fig. 3 shows an electric welding sleeve I in which the grooves 4 respectively extend from the end face 7 in 35 the direction of the middle. The grooves 4 extend over a portion I having a length which depends on the size of the electric welding sleeve 1. Preferably, the - 10 portion I extends over the middle of the respective heating zone 3 which is located on that same side of the sleeve body from which the grooves extend, or over the middle of the nearer heating zone 3. 5 For the avoidance of stress peaks or subsequent stress cracks, on the portion end of the portions I of the grooves 4 is respectively found a radius R. The radius R serves to terminate the grooves 4 and is 10 advantageously large in dimension. The portions I which extend from both end faces 7 in the direction of the middle of the sleeve body 2 are preferably aligned and are thereby situated in their 15 own extension, as shown in Fig. 4. A further possible embodiment of an inventive electric welding sleeve I is shown in Fig. 5, in which the grooves 4 or the portions I are arranged offset, so 20 that they are not in mutual alignment. Alternatively, the grooves 4 can also protrude beyond the middle of the sleeve body 2 (not represented here). Fig. 6 shows an inventive electric welding sleeve 1 in 25 which an armouring ring 5 is fitted as reinforcement in order to increase the strength after the pipes have been welded together. The armouring ring 5 is preferably formed from two shell parts which are clamped together, though more than two shell parts or a 30 one-piece ring are also conceivable. The ring 5 or the shell parts for the formation of the armouring ring 5 can be made of the same material as the sleeve body 2 or else of other materials, for example of plastic or metal. 35 in Fig. 7 is depicted an inventive electric welding sleeve 1 produced by injection moulding. That is to say - 11 that the grooves 4 have likewise been introduced during the injection moulding process by an appropriate mould, so that reworking in terms of milling of the grooves 4 is no longer necessary. Due to the manufacturing 5 process, the sleeve 1 does not have a cylindrical outer shape but is slightly convex or has a bulged shape.
    - 12 Reference symbol list 1 electric welding sleeve 2 sleeve body 5 3 heating zone 4 groove 5 armouring ring 6 contacts 7 end face 10 t = depth of the groove I = portion / length of the portion L = length of the sleeve body e = wall thickness 15 d = inner diameter of the electric welding sleeve D = outer diameter of the electric welding sleeve
    权利要求:
    Claims (13)
    [1] 1. Electric welding sleeve having a cylindrical sleeve body for the welding of pipes made of thermoplastic 5 material or other weldable plastics, containing at least two heating zones having respectively a plurality of electrically conductive windings and contacts for the supply of the electric current, characterized in that at least one longitudinally running groove is arranged along 10 the outer surface of the cylindrical sleeve body.
    [2] 2. Electric welding sleeve according to Claim 1, characterized in that the sleeve body has at least four grooves. 15
    [3] 3. Electric welding sleeve according to Claim 1 or 2, characterized in that the grooves are arranged evenly along the periphery 20
    [4] 4. Electric welding sleeve according to one of Claims 1 to 3, characterized in that the groove extends over the entire length (L) of the sleeve body.
    [5] 5. Electric welding sleeve according to one of Claims 1 25 to 3, characterized in that the groove extends from the end face in the direction of the middle of the sleeve body over a portion (I) of the sleeve body.
    [6] 6. Electric welding sleeve according to Claim 5, 30 characterized in that the portion (I) of the groove extends over the middle of the nearer heating zone.
    [7] 7. Electric welding sleeve according to Claim 5, characterized in that the portion (I) of the groove 35 extends over the middle of the sleeve body. - 14
    [8] 8. Electric welding sleeve according to one of the preceding claims, characterized in that the grooves extend from both end faces of the sleeve body in the direction of the middle. 5
    [9] 9. Electric welding sleeve according to Claim 8, characterized in that the grooves which extend from both end faces in the direction of the middle are in mutual alignment. 10
    [10] 10. Electric welding sleeve according to Claim 7, characterized in that the grooves which extend from both end faces in the direction of the middle are mutually offset. 15
    [11] 11, Electric welding sleeve according to one of Claims 1 to 9, characterized in that the groove has a maximum depth (t) of 95% of the wall thickness e, preferably, however, a depth (t) of 50-90% of the wall thickness (e), 20
    [12] 12. Electric welding sleeve according to one of Claims 1 to 11, characterized in that an armouring ring is disposed on the sleeve body. 25
    [13] 13. Electric welding sleeve according to Claim 12, characterized in that the armouring ring is formed by at least two shell parts.
    类似技术:
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    JPH10648A|1998-01-06|Manufacture of electric fusion bonding joint
    同族专利:
    公开号 | 公开日
    CN103481510A|2014-01-01|
    EP2672162A1|2013-12-11|
    US20130327483A1|2013-12-12|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US3788928A|1971-03-26|1974-01-29|Sloane Mfg Co R & G|Method of forming a lap joint between tubular articles of thermoplastic material|
    DE2856895C2|1978-12-30|1987-08-06|Dynamit Nobel Ag, 5210 Troisdorf, De||
    US4508368A|1982-03-01|1985-04-02|R & G Sloane Mfg. Co., Inc.|Plastic pipe joint|
    DE3540193C1|1985-11-13|1987-04-23|Friedrichsfeld Gmbh|Electric welding fitting or welding socket|
    CH671444A5|1986-06-25|1989-08-31|Fischer Ag Georg||
    US4958857A|1989-01-30|1990-09-25|R&G Sloane Manufacturing Co.|Welding seal assembly|
    CH685403A5|1991-07-22|1995-06-30|Fischer Georg Rohrleitung|Molding of thermoplastic material.|
    DE4203626C2|1992-02-08|1993-11-04|Fischer Georg Rohrleitung|WELDING SLEEVE AND METHOD FOR THE PRODUCTION THEREOF|
    US5433484A|1993-11-15|1995-07-18|Enfield Industrial Corporation|Double containment pipe and fitting joint|
    GB2299386A|1995-03-27|1996-10-02|Glynwed Plastics|Electrofusion coupler with longitudinal strenghtening ribs|
    US6781099B2|2001-03-12|2004-08-24|Karl-Heinz Krah Gmbh|Electrofusion socket forming system|
    DE102007014049B3|2007-03-21|2008-12-04|Friatec Ag|Compensation element for connecting components|
    法律状态:
    2016-03-03| MK5| Application lapsed section 142(2)(e) - patent request and compl. specification not accepted|
    优先权:
    申请号 | 申请日 | 专利标题
    EP12171237.6A|EP2672162A1|2012-06-08|2012-06-08|Ribbed electric welding sleeve|
    EP12171237.6||2012-06-08||
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